
What is the role of air compressors in closed environments
Analysis of the role of air compressor in closed environment
As a universal air source equipment, air compressors bear multiple key functions in a confined environment. Their mechanism of action and system design need to be professionally configured based on the particularity of confined spaces. Here is a professional explanation on the core functions and technical points:
1. Environmental pressure maintenance function
- positive pressure retention
- Maintain the pressure in the enclosed environment higher than the external environment through continuous gas supply, forming a pressure barrier
- Typical application: Biosafety laboratories need to maintain a positive pressure of +50Pa to prevent harmful gases from leaking out
- Technical requirements: Equipped with a precision pressure sensor (accuracy ±1Pa) to automatically adjust the air supply volume
- barometric compensation
- Compensate for volume changes caused by deformation of the enclosed structure and maintain pressure stability
- Case: When the submersible pressure cabin is at a water depth of 300 meters, it needs to compensate 0.5 m ³ of compressed air per hour
2. Supply of process media
- power transmission
- Provide power source for pneumatic equipment in enclosed environments, such as:
- Nuclear reactor control rod drive mechanism (requires 0.7MPa clean air)
- Deep sea probe propeller (working pressure up to 30MPa)
- Provide power source for pneumatic equipment in enclosed environments, such as:
- medium replacement
- Ambient gas replacement is achieved through compressed air and oxygen concentration is controlled:
- Inert gas protection environments (such as lithium-ion battery production) need to control the oxygen content to <1%
- Replacement efficiency: 99.9% gas replacement takes 2 hours in a 1000m³ confined space
- Ambient gas replacement is achieved through compressed air and oxygen concentration is controlled:
3. Thermal management system
- Equipment heat dissipation
- Provide cooling airflow to heating equipment in a closed environment:
- Server cabinet cooling: 0.1m³/min for single unit, and inlet air temperature ≤35℃
- Laser cooling: requires low-temperature air of-10℃ and adopts scroll tube refrigeration technology
- Provide cooling airflow to heating equipment in a closed environment:
- climate control
- Maintain environmental parameters in conjunction with dehumidification devices:
- Control the relative humidity at 30%-50% to prevent dew condensation
- Sensible heat exchange efficiency: Rotary dehumidifiers can reach more than 90%
- Maintain environmental parameters in conjunction with dehumidification devices:
4. Security functions
- Emergency gas supply
- Configure backup air sources to ensure that in emergencies:
- Respiratory gas for personnel (≥15L/min/person)
- Key valve actuation air source (response time <0.5 seconds)
- Configure backup air sources to ensure that in emergencies:
- explosion relief protection
- In flammable and explosive environments:
- Use oil-free lubricated compressors to reduce the risk of sparks
- Set fire arrestors, pressure wave suppression efficiency ≥95%
- In flammable and explosive environments:
5. Special application scenarios
- space simulation module
- Simulate high-altitude and low-pressure environment:
- 1-100kPa pressure regulation by vacuum pump + compressor combination
- Gas circulation times up to 50 times/hour to maintain composition uniformity
- Simulate high-altitude and low-pressure environment:
- polar research station
- Air-supply system for enclosed living quarters:
- Oxygen generation using molecular sieve + compressed air circulation
- Control the carbon dioxide partial pressure at <0.5kPa to avoid discomfort
- Air-supply system for enclosed living quarters:
When companies design air compressor systems for enclosed environments, they need to establish CFD flow field models, optimize pipeline layout, and control pressure fluctuations within ±2%. By implementing supporting measures such as three-stage filtration (accuracy of 0.01μm), intelligent pressure relief, and waste heat recovery, the system energy efficiency can be increased by 25%, the life of key equipment can be extended by 40%, ensuring long-term safe and stable operation in a closed environment.