The pressure setting of the air compressor in the factory shall be comprehensively determined in combination with the actual demand of the gas-consuming equipment and the energy-saving requirements. The specific suggestions are as follows:
1.Universal pressure range
the standard working pressure of most plant equipment is usually0.6-0.8 MPa (MPa)between (I. e. 6-8kg pressure). This range can meet the operating needs of common equipment such as pneumatic tools, spraying equipment, packaging machinery, etc., while taking into account energy efficiency.
2.Setting principles
- subject to minimum requirements: Give priority to investigating the minimum working pressure requirements of key gas equipment (such as the core device of the production line) to avoid excessive setting and waste of energy consumption.
- Dynamic adjustment: If there are various types of gas equipment in the factory, the pressure can be set in different regions (e.g. spraying area 0. 7 MPa, packing area 0. 6 MPa), to achieve precise supply through pipeline branch control.
3.Energy saving and maintenance suggestions
- avoid pressure redundancy: For every 0.1 MPa pressure increase, energy consumption will increase by about 5% -7%, It is recommended to determine the optimal set value through pressure flow calculation.
- Periodic calibration: Check the accuracy of the pressure gauge every month to ensure that the displayed value is consistent with the actual output to avoid pressure deviation due to instrument errors.
4.Special Scene Adjustment
- high-precision equipment(e. g. assembly of electronic components): to be raised to 0. 8-1.0 MPa however, it is necessary to support drying and filtering equipment to ensure air cleanliness.
- The heavy industry scene(e. g. casting, glass production): 1. 0-1.2 MPa however, it is necessary to evaluate the pressure bearing capacity of the pipeline and the durability of the equipment.
Summary: It is recommended that the factory set the air compressor pressure0.6-0.8 MPathe basic range is fine-tuned according to the actual demand for gas equipment, while reducing operating costs through regular inspections and energy-saving optimization.
